Dock Leveler Repair vs Replacement

Dock levelers are a critical component of any loading dock, allowing for safe and efficient loading and unloading of goods. However, like any piece of equipment, dock levelers can break down over time due to wear and tear. When this happens, business owners must decide whether to repair or replace their dock leveler. In this blog, we will explore the factors that should be considered when making this decision and how Port City Industrial can help.

Dock Leveler Repair

Dock leveler repair is often the first option that business owners consider when their dock leveler breaks down. Repairing a dock leveler can be a cost-effective option, especially if the issue is minor. For example, if a dock leveler's hydraulic system is malfunctioning, a technician can often repair the system by replacing a valve or hose.

However, there are some situations in which dock leveler repair may not be the best option. If a dock leveler has sustained significant damage, such as a broken deck or frame, repair may not be possible. Additionally, if a dock leveler is outdated and no longer meets current safety standards, repair may not be sufficient to ensure employee safety.

Dock Leveler Replacement

Dock leveler replacement may be necessary if a dock leveler is too damaged to repair or if it no longer meets current safety standards. Additionally, if a dock leveler is outdated and inefficient, replacing it with a newer model can result in increased productivity and decreased maintenance costs.

When deciding whether to replace a dock leveler, business owners should consider the long-term costs associated with repairing versus replacing it. If a dock leveler requires frequent repairs, replacing it with a newer model may be more cost-effective in the long run.

Port City Mobile's Dock Leveler Services

At Port City Industrial, we understand that dock levelers are critical components of any loading dock. If a dock leveler is too damaged to repair, we can help business owners choose a replacement dock leveler that meets their needs and budget. We offer a wide range of dock leveler options, including hydraulic, mechanical and air-powered models.

In conclusion, when a dock leveler breaks down, business owners must decide whether to repair or replace it. Dock leveler repair may be a cost-effective option for minor issues, but if a dock leveler is too damaged to repair or outdated, replacement may be necessary. Port City Industrial offers comprehensive dock leveler services, replacement and preventative maintenance programs to ensure that business owners can maintain safe and efficient loading docks.

What are the Benefits of Commercial Overhead Doors?

Commercial overhead doors are an essential component of many businesses. They offer a range of benefits that help companies to operate more efficiently and effectively. In this blog, we will explore some of the key advantages that commercial overhead doors can bring to your business.

Improved Security

One of the most significant benefits of commercial overhead doors is that they provide enhanced security for your premises. These doors are designed to be sturdy and durable, making them difficult to break through or damage. They can be fitted with advanced locking mechanisms, such as electronic keypads or remote-controlled systems, which can provide an additional layer of security to your property.

Improved Insulation

Another significant advantage of commercial overhead doors is that they can help to improve the insulation of your building. These doors are typically made from high-quality materials that are designed to provide excellent insulation properties. This means that they can help to keep your building warm in the winter and cool in the summer, reducing your energy costs and making your business more environmentally friendly.

Enhanced Accessibility

Commercial overhead doors are also ideal for businesses that require easy and frequent access to their premises. These doors can be easily opened and closed, allowing for quick and efficient access for employees, customers and vehicles. They can be designed to accommodate a range of different types of vehicles, from cars and trucks to forklifts and cranes, making them ideal for warehouses, factories and other industrial settings.

Increased Productivity

The increased accessibility and ease of use that commercial overhead doors provide can also lead to increased productivity for your business. Employees can quickly move materials and equipment in and out of your premises, reducing the time spent on loading and unloading. This can help to increase the efficiency of your operations and improve your bottom line.

Customization Options

Commercial overhead doors can be customized to meet the specific needs of your business. They can be designed in a range of different sizes, colors and materials, allowing you to choose a door that matches the style and branding of your business. They can also be fitted with a range of different features, such as windows, insulation and security systems, to provide you with the exact level of functionality and performance that you require.

Increased Property Value

Commercial overhead doors can also increase the value of your property. These doors are often seen as a desirable feature by potential buyers, particularly if they are well-designed and constructed from high-quality materials. By investing in commercial overhead doors, you can improve the marketability of your property and potentially increase its resale value.

Commercial overhead doors offer a range of benefits that can help your business to operate more efficiently and effectively. Whether you are looking to improve security, insulation, accessibility, productivity, customization or property value, these doors can provide a solution that meets your needs. At Port City Mobile, we offer a wide range of high-quality commercial overhead doors, designed to provide excellent performance and reliability. Contact us today to learn more about how we can help your business to thrive.

What is a better option for pallet racks, wire mesh or wood?

Pallet racks are a crucial component of any warehouse, providing a sturdy and secure storage solution for heavy items. When it comes to pallet racks, there are two main options: wire mesh and wood. Both options have their own unique set of benefits and drawbacks, making it important to consider which one is the best fit for your warehouse. In this blog post, we will explore the pros and cons of wire mesh and wood pallet racks and help you decide which option is the better choice for your warehouse.

Wire Mesh Pallet Racks:

Wire mesh pallet racks are made of steel wire welded together to form a strong and durable structure. One of the main benefits of wire mesh pallet racks is that they are easy to clean and maintain. They are also resistant to moisture and pests, making them a great option for warehouses located in damp or humid environments. Additionally, wire mesh pallet racks are highly customizable and can be designed to fit the specific needs of your warehouse.

Wood Pallet Racks:

Wood pallet racks are made of wood and are a more traditional option for pallet storage. One of the main benefits of wood pallet racks is that they are relatively inexpensive compared to other options. Additionally, wood pallet racks are easy to repair and replace if they become damaged. However, wood pallet racks are not as durable as wire mesh pallet racks, and they are also more susceptible to moisture and pests.


Wire mesh pallet racks are made of steel, which is a much stronger and more durable material than wood. Wire mesh pallet racks can handle more weight and are less likely to warp or bend over time. Wood pallet racks, on the other hand, are more susceptible to damage and may require more frequent repairs.


Wire mesh pallet racks tend to be more expensive than wood pallet racks. However, wire mesh pallet racks are more durable and can handle more weight, which may offset the initial cost in the long run.

Environmental Impact:

Wire mesh pallet racks are made of steel, which is not biodegradable. Wood pallet racks are made of wood, which is biodegradable and can be recycled.

When it comes to choosing between wire mesh and wood pallet racks, it's important to consider the specific needs of your warehouse. Wire mesh pallet racks are more durable and resistant to moisture and pests, making them a great option for warehouses located in damp or humid environments. Wood pallet racks, on the other hand, are relatively inexpensive and easy to repair, making them a better choice for warehouses on a budget. Additionally, wire mesh pallet racks are more expensive but more durable and have a lower environmental impact. It's important to weigh the pros and cons of each option and choose the one that's the best fit for your warehouse. Running a business in a warehouse requires pallet racking, which is a crucial component. It enables you to organize better, keep things safer and more secure, and make the most of your storage space. If you have questions or are in need of guidance deciding what is best for your warehouse, consider reaching out to Port City Industrial, we make warehouses work.

Five Safety Tips for Warehouse Employees

Warehouses can be dangerous work environments, with heavy machinery, equipment and a constant flow of foot traffic. It is essential that warehouse employees are aware of potential hazards and take the necessary precautions to keep themselves and their colleagues safe. In this blog post, we will explore five safety tips for warehouse employees to help them stay safe on the job.

Wear Personal Protective Equipment:

Warehouse employees should always wear the appropriate personal protective equipment (PPE) for the task at hand. This includes things like hard hats, safety glasses, steel-toed boots and gloves. PPE is designed to protect employees from potential hazards and should be worn at all times when working in the warehouse.

Properly use and maintain equipment:

Warehouse employees should be trained in properly using all equipment, including forklifts, pallet jacks and other heavy machinery. They should also be trained in properly maintaining this equipment to ensure that it is in good working condition. Properly maintained equipment will last longer and be less likely to break down, reducing the risk of accidents.

Keep a clean and organized work area:

A cluttered and disorganized work area can increase the risk of accidents. Warehouse employees should make sure that their work area is clean and free of debris at all times. They should also make sure that items are properly stored and labeled so that they can be easily located.

Be aware of your surroundings:

Warehouse employees should always be aware of their surroundings, including other employees, equipment and potential hazards. They should also be aware of any changes in the work environment, such as new equipment or changes in procedures. Being aware of your surroundings can help you avoid accidents and injuries.

Report any hazards or accidents:

Warehouse employees should report any hazards or accidents to their supervisor immediately. This will help the company address any issues and take steps to prevent future accidents. Employees should also report any near-miss incidents, which can provide valuable information for identifying potential hazards.

In conclusion, warehouses can be dangerous work environments, but by following these safety tips, warehouse employees can reduce the risk of accidents and injuries. Wearing PPE, properly using and maintaining equipment, keeping a clean and organized work area, being aware of their surroundings and reporting any hazards or accidents are essential steps that warehouse employees can take to keep themselves and their colleagues safe. The company should also have a safety program in place, and provide the necessary training and resources to ensure that employees are equipped to work safely. Remember that safety should be the top priority in any warehouse, and every employee should take an active role in keeping the workplace safe.

If you want to learn more about warehouse safety, visit our website to find resources and training materials that can help you stay safe on the job. Remember, safety should always be the top priority in any warehouse, and every employee has a role to play in keeping the workplace safe.

How Much Weight can a Pallet Rack Hold?

Pallet racks are essential to most warehouses and distribution centers. They're the structures that allow you to store goods in a way that's easy for workers to access but sturdy enough to prevent them from falling over. Warehouse managers and owners must understand how much weight their pallet racks can hold to properly distribute their loads throughout the facility. In this article, we'll explore some factors that determine how much weight a pallet rack can support—and what it means for your business.

What is a pallet rack?

A pallet rack is a type of storage system that allows you to store items on standardized pallets. The pallet racks are raised up off of the ground and can be accessed by forklifts or other vehicles to move products around your warehouse. Pallet racks can be set up in several different ways, depending on what you need them for and how much capacity you need.

The rack's load capacity depends on various factors: what type of material it's made from, how many cross beams there are in each bay, if there are any dividers between bays, etc. Some manufacturers will list this information as part of their product specifications.

How much can a pallet rack hold?

For example, if you want to know how much a particular rack will hold, you must first find out what type of rack it is. The load capacity varies greatly depending on the type of pallet rack. A good rule of thumb is to use the load capacity of the heaviest pallet you plan to use. If in doubt, ask your warehouse manager!

How to figure out the load capacity of your pallet rack.

To figure out the load capacity of your pallet rack, you'll need to do a few things:

Pallet racks have a lot of different load capacities, but you can work with your warehouse manager to determine yours.

Pallet racks have a lot of different load capacities, but you can work with your warehouse manager to determine yours. To do this, use the weight capacity chart that is included in your pallet rack's manual. If this information isn't included, there may be another way to figure out your weight capacity:

How to Label Warehouse Racking

Warehouse racking labeling is quite simple! Specific warehouse rows need to be labeled with their weight capacity per square foot. Furthermore, they must be organized by how the product is inventoried. Because each pallet rack has a different weight limit, it is very important to check the manufacturer's safety instructions. 

Let's go a little deeper! First, you must be able to correctly identify all warehouse racks, also called units or sections. It may seem basic or like common sense, but this is necessary for a functioning warehouse. Your labeling should be done primarily through SKU numbers, which is a very easy way to ensure that each section is organized. This is especially important if your warehouse consists of many varying sizes, products and materials. 

No matter the size of your racks, you always want to make sure they are organized from the ground up. The lowest row should be labeled with a low number, such as 01, and then numerically increase as the rows go up. This ensures simple memorization and identification for all those involved. Think of it like how a grocery store labels its aisles. You simply need to find the row number you require and proceed from there.

Finally, you want to be careful in choosing your type of warehouse label! All variables matter in determining the perfect label. Look into the temperature, levels of moisture, weight of products involved, etc. Consider consulting a professional to determine what brand of label works best for you! 

Checking for any kind of damage is crucial. You must be aware of possible damage in all aspects. Whether by the design of the overall rack, the installation, etc. You should also be aware of your personal equipment's maintenance. Do not attempt to modify the rack or go radically past any cautionary limits involved. Any changes you want to make should be done with the help of a professional who knows what they are doing. Make sure that each rack and label are well-spaced from one another.

So maybe it is not as simple as it sounds. Labeling is very crucial for warehouse racks, so take these tips into consideration for your next build. Consider Port City Industrial for help! Our professional team has all the information you need to make sure the environment is safe and works well. Visit us at or consider calling us at (251) 309-5264! We look forward to hearing from you! 

Factors That Affect Loading Dock Selection

There are a variety of factors that can affect loading dock bumper selection. Some of the most important ones are as follows:

We will break these elements down in this blog. Let's get started!

Understanding your needs.

When choosing a dock bumper, it is important to understand the difference between needs. If you are using the bumper to prevent trailer damage, you need a durable and strong product that will stand up to the abuse of loading and unloading trucks. If you are using the bumper to prevent dock damage, such as scratches or dings in your dock doors or walls from trailer tires, then flexibility and softness should be your main considerations for selection.

The material used to make the bumpers.

Rubber bumpers are generally less expensive than steel models. Rubber bumpers also withstand the heavy loads of trucks without denting or cracking. These materials also have a longer lifespan than steel, which decreases replacement costs over time.

Anyone with a basic knowledge of construction can install rubber bumper systems. It's easy to install these types of dock bumpers if you have any technical training at all. If you're not comfortable doing this work yourself, there are plenty of contractors who offer rubber bumper installation services at competitive rates.

The style of your dock.

When selecting a loading dock bumper, you should choose one that is designed for your current dock style. There are many different styles of bumpers available on the market today, so it's best to do some research on what will work best for you before making a decision.

Remember that the type of bumper you select for your loading dock will depend on how it will be used and how much traffic there is in that area. If you have a lot of trailers coming and going, rubber bumpers are best. However, your warehouse may have minimal traffic; in that case, steel plate bumpers may work well enough for your needs.

Do you have any questions? Call the professionals at Port City Industrial! Visit us online at or call (251) 313-5023 for more information.

How Much Space Do You Need Between Pallet Racks?

Once you have decided on how many pallet racks you need for your warehouse and the height of each rack, it is time to consider the width of the aisles between racks. This will be determined by your forklift truck or vehicle and its ability to navigate through the warehouse space with ease. In addition, there are other considerations such as sorting lines, pick stations, etc.

How much space does a forklift need?

The next thing you need to consider is the size of your forklift. There are many different types of forklifts, ranging from small to large. For example, some manufacturers offer a 30-inch reach forklift while others offer a 120-inch reach model. If you're just starting out with pallet racking and need something that can handle small loads, then it's best to invest in a smaller model with less weight capacity (to reduce the chances of tipping). However, if you want something that can hold more weight or do more heavy lifting tasks such as moving pallets through narrow spaces without bumping into them (which could injure someone or damage property), then I'd recommend getting something larger instead. In addition to considering what type(s) of materials will be used within each warehouse environment (elevated vs ground level), there are many other things about a warehouse building that need to be considered. 

How wide do the aisles need to be for pallet racks (with and without pallets)?

If you have pallet racks, then you need to make sure that the aisles between them are wide enough for forklifts to pass through. If your forklift drivers are driving racking with pallets on them, then you should also ensure that your aisle widths allow enough room for the pallet jacks to maneuver safely in and around the racking if needed.

How much space do you need for pallet jacks?

Pallet jacks are a common piece of equipment used to move pallets around the warehouse. They require a clear space of at least 1.5 meters (5 feet) in order to operate properly and effectively. If you have narrow aisles or multiple levels, you may need to consider using pallet jacks that can move sideways in addition to moving forward and backward.

Is your warehouse aisle too narrow?

If you have a warehouse with narrow aisles, then the racks will need to be spaced closer together. This is because forklifts and people need to be able to get through the aisles without having their paths obstructed by pallet racking. In contrast, wide-aisle warehouses are more flexible in terms of rack positioning. The spacing between racks can be greater than in narrow aisle warehouses.

Racking spacing is an important consideration when determining the layout of your warehouse.

Racking spacing is an important consideration when determining the layout of your warehouse. The size of a pallet determines the width of an aisle, and this in turn determines how wide it can be for forklifts to maneuver through.

The recommended minimum racking spacing is 600mm (24 inches) apart, allowing for two pallets side-by-side on each level, with room for a forklift to operate safely alongside them.

However, if you have very large products or bulky loads that require more space between them while they are being moved around on pallets, then you might need even wider aisles.

A good rule of thumb is to add 50mm (2 inches) per pallet width so if they are 500mm (20 inches) apart. Then there will be enough room for all types of loads, including those that have been packaged in cardboard boxes and banded together tightly with stretch wrap, before being placed onto their new home within your warehouse storage facility!

The above information is a good starting point for thinking about how much space you need between pallet racks. Keep in mind that there are many factors to consider when calculating the appropriate spacing for your warehouse racking system, including but not limited to, forklift requirements, aisle widths and forklift clearance height restrictions. To ensure safety and efficiency while moving products throughout your facility, we recommend consulting an engineer who can help you by performing an analysis of your specific needs before choosing a layout or purchasing equipment.

If you would like to speak to one of our professionals, make sure to give us a call today and we can help you to create a workspace that is both safe and secure. Call us today at (251) 309-5264 and let us help you create the warehouse of your dreams!

Tips for Setting Up Your Industrial Pallet Racking

Pallet racking is an ideal solution for the storage of goods in any warehouse.

Pallet racking, also known as pallet storage, is an efficient and cost-effective way of storing goods. It is a high-density storage system that can be designed to meet the exact needs of your business. Depending on the size of your warehouse, you may need different-sized racks to store all of your goods. Different-sized racks can be combined together to form one storage area or they can be separated by using divider panels. This means it’s possible for pallet racking systems to grow along with your business – making them flexible!

In addition to being flexible, pallet racking systems are also very efficient at storing goods in their crates, because:

If your warehouse is not set up with the right equipment, you may be missing out on some of the best practices in industrial storage. Pallet racking can help you organize your warehouse space, but it's important to use pallet racks properly and choose the right type for your needs.

Here are some tips and best practices for setting up pallet racks in an industrial setting:

Keep it organized.

Keeping your pallet racking organized is an essential part of keeping your business running smoothly and efficiently.

When you have a system in place, it's easier to find the right piece of equipment when you need it. It also helps when someone else needs to step in and work on something that's not their specialty. This can help prevent issues like mislabeling or getting the wrong part out of stock.

Efficient inventory management ensures that all materials are available when needed, meaning less time spent searching for parts or equipment while keeping costs down.

Pallet racks are NOT shelving.

If you're setting up your pallet racking, don't make the mistake of using it as shelving. While they are structurally similar, there are some key differences that make pallet racks unsuitable for this purpose. For example, while both can be used to store goods and equipment, one is meant to be dropped on by forklifts and other heavy machinery while another is meant only for people's feet (and maybe a few light tools).

As such, when designing an industrial storage system based on pallet rack components or any other type of rack system for that matter—it's essential to consider whether or not each piece will be used correctly and safely. An improperly loaded pallet rack could be dangerous for those working with it and break down after just a few uses!

A good warehouse operation is a safe and efficient warehouse operation.

Safety is the number one priority in a warehouse operation. The safety of your employees and visitors is up to you. It's not enough to just know that it’s important, though; there's plenty more that needs to be done in order for your warehouse to be safe.

We hope that this article has helped to give you some ideas on how to set up your warehouse for maximum efficiency. If you follow these guidelines, it will help make sure that everything runs smoothly and safely in your business. If you require assistance or have any questions about this blog, we encourage you to reach out to us today. You can learn more about all we offer at Port City Industrial by visiting

How to Professionally Secure Pallet Racking

Pallet racking is a popular choice among businesses that need to store and organize products. This type of racking is designed with vertical rails, which allow you to load pallets on the floor or ceiling. The rails are attached to each other using cross-supports, which provide lateral stability for your rack system. There are many different types of pallet racks available on the market today, including a variety of sizes and styles, such as open frame or enclosed high density racks.

Installing your own pallet racking can be done by anyone with basic carpentry skills, but it's important that you take proper safety precautions before beginning this project. You should also follow all manufacturer instructions when installing your new equipment so that everything goes smoothly without any issues down the road.

All that to say–here are a few of our best tips to help you get started!

Level the floor.

Before installing pallet racking, it's important to level the floor. Follow these steps:

Line up one end of pallet racking correctly.

While installing the pallet racking, we highly recommend that you make sure it is installed correctly.

Use a leveler.

To ensure that the floor is level, you'll need to use a leveler. Levelers are available at any hardware store.

Install the rest of the racking by following manufacturer's directions.

Installing the rest of your pallet racking can be tricky if you're not familiar with the equipment. The best thing to do is follow the manufacturer's instructions, and use a leveler to make sure everything is straight and level. You should also check that the racks are square by measuring from corner to corner on both sides of each rack, making sure they match up evenly (if it doesn't match up, there could be problems with stability).

To maintain proper stability in your rack system, remember this rule: "Make sure each upright post is securely attached at least every four feet." This will help ensure that no one gets hurt while working around them!

Anchor everything.

Once you've decided to use pallet racking, you'll need to install anchors. Anchors should be installed prior to the assembly of your racking. This way, once the pieces are joined together, any holes left by missing anchors will be hidden by the racking itself and not visible on either side of the installation. You'll want at least one anchor every 10 feet in order to ensure that it doesn't move—and if possible, installing two anchors will give you better results.


As you can see, installing pallet racking is not as simple as it may seem. It's important to know how to do it right so that you don't waste materials or damage your building in the process. If you're looking for help with this project, call us today!Our team has decades of experience in the material handling industry. Visit to learn more.